Power Transmission Line Yoke Plate

Power Transmission Line Yoke Plate

Power transmission line yoke plates are heavy-duty mechanical connection components used in overhead transmission line hardware assemblies. They connect multiple fittings or insulator string components, maintaining precise geometry while safely transferring mechanical loads across suspension and tension string assemblies.

  • Product Introduction

Power transmission line yoke plates are heavy-duty mechanical connection components used in overhead transmission line hardware assemblies. They connect multiple fittings or insulator string components, maintaining precise geometry while safely transferring mechanical loads across suspension and tension string assemblies.

Selection must be based on complete string assembly geometry and system load design, rather than plate dimensions alone.

 

Technical Specifications

 

Parameter

Specification / Option

Product Configuration

Rectangular, Triangular, Multi-Hole, Quad, or Custom Connection Plate

Mechanical Strength (SML/UTS)

70 kN to 800+ kN (Custom rated per line requirements)

Material Grades

Q235B (ASTM A36), Q355B / Q355D (S355JR / ASTM A572 Gr. 50), or Forged Steel

Surface Protection

Hot-Dip Galvanizing per ISO 1461, ASTM A153, or BS EN ISO 1461

Coating Thickness

85 um to 100+ um average zinc layer (Customizable per project specification)

Critical Dimensions

Hole Diameter, Hole Spacing, Center-to-Center Distance, Plate Thickness, Profile

Interface Options

Clevis, Tongue, Pin, or Bolt Connection

Applicable Standards

IEC 61284, BS EN 61284, AS 1154, ASTM A153

Inspection & Quality Control

Dimensional verification, Magnetic Particle Inspection (MPI), Tensile Load Testing

 

Key Selection Factors

01/

Mechanical Load Requirements
Define the specified mechanical load (SML) or ultimate tensile strength (UTS) required by the line design. Load capacity depends on structural engineering standards rather than plate thickness alone.

02/

Connection Geometry and Fit
Verify hole center-to-center distances, hole diameters, and pin clearance to ensure seamless assembly with insulator strings and hardware fittings.

03/

Material Selection
Choose structural carbon steel or high-strength low-alloy steel based on tensile requirements, fatigue limits, and operating temperatures.

04/

Corrosion Protection
Outdoor high-voltage applications require hot-dip galvanizing to resist atmospheric corrosion. Coating parameters must comply with applicable international standards.

05/

International Standard Compliance
Ensure all components comply with IEC 61284 or regional transmission authority specifications.

 

Manufacturing and Quality Control

 

Precision Machining: CNC laser/plasma cutting and automated drilling eliminate micro-cracks and stress concentrations.


Center-Distance Control: Micro-tolerance alignment prevents field assembly issues on multi-bundle conductor strings.


Post-Galvanizing Hole Clearing: Strict control over zinc accumulation in bolt and pin holes guarantees effortless installation on-site.

 

Information Required for RFQ

 

To receive an accurate engineering review and quotation, please provide:
• Detailed CAD drawing or PDF with tolerances
• Required quantity and project schedule
• Specified material grade
• Specified Mechanical Load (SML) rating in kN
• Hot-dip galvanizing standard and coating thickness requirement
• Required test certificates and documentation (e.g., Mill Test Certificates per EN 10204 3.1)

 

FAQ

 

Q: What international standards govern power transmission line yoke plates?

A: Yoke plates are typically manufactured and tested in accordance with IEC 61284 for overhead line fittings, ISO 1461 or ASTM A153 for hot-dip galvanizing, and EN 10025 or ASTM A572 for raw material properties.

Q: How do I ensure a custom yoke plate will fit our existing transmission line hardware?

A: You should verify critical interface dimensions: hole diameter, pin diameter, plate thickness, and exact center-to-center hole spacing. Supplying an official engineering drawing or a physical sample ensures complete compatibility.

Q: What steel grades are recommended for high-voltage transmission lines?

A: Standard applications commonly use Q235B (ASTM A36). For high-load, extra-high-voltage (EHV) lines or low-temperature environments, high-strength steels such as Q355B or Q355D (S355JR / ASTM A572 Grade 50) are recommended.

Q: What documentation and test reports are provided with the order?

A: Standard documentation packages include Raw Material Certificates (EN 10204 3.1), Dimensional Inspection Reports, Hot-Dip Galvanizing Coating Thickness Reports, and Factory Tensile Load Test Certificates.

Q: Can you manufacture custom yoke plates if we do not have a CAD drawing?

A: Yes. We can work from detailed technical specifications, existing component samples, or legacy paper drawings. Our engineering team can generate 2D/3D CAD models for your review and approval prior to production.

Hot Tags: power transmission line yoke plate, China power transmission line yoke plate manufacturers, suppliers, factory, aluminum casting fabrication, aluminum casting for body wash, aluminum casting for scanners, aluminum casting for vacuum cleaner, automotive aluminum casting, recycled aluminum casting

Send Inquiry

(0/10)

clearall